caso-de-exito-test-motors

Project details

  • Date

     06/05/2014

  • Client

     Real-life Example - Savings 477.000€/year

  • Task

     Regardless of your sector, Test Motors will help you implement the predictive maintenance of your rotating electrical machines so that you too can experience its benefits. Next, we would like to share with you a real-life example of savings in a paper production plant.

REAL LIFE EXAMPLE IN PAPER PRODUCTION PLANT:
Production:
170,000 t/year
Operating time:
8,420 hours
Foreseen average production:
20.19 t/hour
Turn over:
€31m
Factory downtime cost:
5.000 €/h (includes the loss of material)

Fotografia detalle de un sensor TestIM

WITHOUT PREDICTIVE MAINTENANCE: (Reference values)
Usual predictive/preventive maintenance operations in electric motors:
€30.000
Unforeseen process downtime per year*:
100 hours €500.000
Corrective maintenance operations in electric motors:
€10.000
Repair/replacement of electric motors:
80 electric motors €75.000
Repair/replacement of other material:
€25.000
Electric motor stock:
€10.000
TOTAL MAINTENANCE COST*:
€650.000
WITH PREDICTIVE MAINTENANCE: TestOFF (Reference values)
Usual predictive/preventive maintenance operations in electric motors:
€0
Unforeseen process downtime per year*:
30 hours €150.000
Corrective maintenance operations in electric motors:
€3.000
Repair/replacement of electric motors:
10 electric motors €15.000
Repair/replacement of other material:
€5.000
Electric motor stock:
€0
TOTAL MAINTENANCE COST*:
€173,000

TOTAL SAVINGS: €477,000/year

If you would like to know how much you could save by implementing any of our services or products in your production process, don’t hesitate to contact us. * due to faults in electric motors.