Real life example
Project details:
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Date:
06/05/2014
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Client:
Real-life Example - Savings 477.000€/year
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Task:
Regardless of your sector, Test Motors will help you implement the predictive maintenance of your rotating electrical machines so that you too can experience its benefits. Next, we would like to share with you a real-life example of savings in a paper production plant.
REAL LIFE EXAMPLE IN PAPER PRODUCTION PLANT:
- Production:
- 170,000 t/year
- Operating time:
- 8,420 hours
- Foreseen average production:
- 20.19 t/hour
- Turn over:
- €31m
- Factory downtime cost:
- 5.000 €/h (includes the loss of material)
WITHOUT PREDICTIVE MAINTENANCE: (Reference values)
- Usual predictive/preventive maintenance operations in electric motors:
- €30.000
- Unforeseen process downtime per year*:
- 100 hours €500.000
- Corrective maintenance operations in electric motors:
- €10.000
- Repair/replacement of electric motors:
- 80 electric motors €75.000
- Repair/replacement of other material:
- €25.000
- Electric motor stock:
- €10.000
- TOTAL MAINTENANCE COST*:
- €650.000
WITH PREDICTIVE MAINTENANCE: TestOFF (Reference values)
- Usual predictive/preventive maintenance operations in electric motors:
- €0
- Unforeseen process downtime per year*:
- 30 hours €150.000
- Corrective maintenance operations in electric motors:
- €3.000
- Repair/replacement of electric motors:
- 10 electric motors €15.000
- Repair/replacement of other material:
- €5.000
- Electric motor stock:
- €0
- TOTAL MAINTENANCE COST*:
- €173,000
TOTAL SAVINGS: €477,000/year
If you would like to know how much you could save by implementing any of our services or products in your production process, don’t hesitate to contact us.
* due to faults in electric motors.